Predict every possibility

Our first research programme connects electromagnetic and thermal modelling with machine learning. The objective: evaluate changes in an induction-heating process faster, with prediction quality assessed against independent reference cases.

Inside the approach
Copper coil surrounding a heated steel shaft, with a warm orange thermal glow on black

A connected system of fields, materials and heat.

Alternating current in a coil creates a changing magnetic field, inducing currents in a conductive workpiece. Electromagnetic losses become a heat source; the resulting temperature field depends on material properties, geometry and heat transfer to the surroundings.

Explore three parts of the modelling problem

Define the excitation.

Record frequency in hertz, heating duration in seconds and the applicable coil-current or power conditions. The electrical model must reflect how the supply is controlled, including any change in excitation during the heating cycle.

Represent the material.

Specify electrical conductivity, magnetic permeability, thermal conductivity, density and heat capacity for the workpiece. Temperature-dependent properties and magnetic behaviour can change the heating response and must be treated consistently in the reference model.

Describe the arrangement.

Define the coil turns and dimensions, workpiece geometry and coil-to-part separation. Surface heat losses, initial temperature and any motion also affect the case. Geometry changes must be represented in both the prediction inputs and the evaluation cases.

Illustrative induction-heating arrangement with surface and core thermal regions

Learn the response.
Keep the physics in view.

Compare physics-informed neural networks, data-trained surrogates and hybrid approaches for a specified induction-heating case. Candidate outputs include temperature at selected locations over time, surface-to-core gradients and the time required to reach a chosen thermal condition.

The intended benefit is quicker comparison of process settings once a model has been developed. Evaluation must account for reference-data generation, training cost and repeated prediction time, with error assessed against cases kept out of training and model selection.

Temperature, electromagnetic penetration and hardened depth are different quantities. Predicting a hardened layer requires a material-specific account of thermal history, phase transformation and cooling, supported by suitable metallurgical reference data.

Build the evidence into the method.

Frame the case.

Define the component, material, process inputs and permitted ranges. Select the output quantity and an acceptance criterion before fitting a model, so the evaluation answers an engineering question rather than only a training metric.

Establish references.

Establish numerical reference cases with documented mesh and time-step checks, or suitable experimental measurements. Reserve the final test cases before training and tuning. Agreement with a simulation and agreement with a physical measurement answer different validation questions.

Compare fairly.

Report error in the selected output, prediction time and the hardware used. Compare with simpler predictive baselines and the reference solver. Examine difficult cases and operating-range boundaries alongside average performance.

One application.
A foundation to build on.

Induction heating provides a coupled electromagnetic and thermal problem for developing the workflow. Further applications could reuse its data organisation, model-comparison and evaluation methods; a new physical domain still requires its own equations, reference cases and acceptance criteria.

Explore computational engineering

Bring a real process into the conversation.

Discuss research collaboration